Views: 0 Author: Site Editor Publish Time: 2026-05-13 Origin: Site
Author: Li Gong, Senior Application Engineer, DONGGUAN HIPOWER LTD
Published: May 13, 2026 | Updated: May 13, 2026
HIPOWER has specialized in high-frequency welding equipment R&D and manufacturing for over 27 years, providing customized solutions for customers in more than 60 countries worldwide.
HIPOWER HR-10KW-TA Dual Pedal HF Welder: Efficient Welding Solution for Small/Medium PVC/TPU Products
For industries such as stationery gifts, automotive interiors, inflatable products, and carpet mats, high-frequency welding of small/medium-sized PVC/TPU products requires both flexible and convenient operation, as well as stable welding quality and production efficiency. Traditional single-station pedal machines have low efficiency, while ordinary automatic machines are costly and difficult to adapt to the production needs of small batches and multi-category products.
To solve these industry pain points, DONGGUAN HIPOWER LTD has launched the HR-10KW-TA dual pedal high frequency welding machine, a purpose-built solution for small/medium-sized PVC/TPU products, adopting a dual-station foot-operated design that balances flexibility and production efficiency, widely adapting to multi-industry application scenarios.
Core Technical Features of the HR-10KW-TA
1. 10KW Stable Output with E3069 Electron Tube
The HR-10KW-TA is equipped with a 10KW high-frequency oscillator and a premium E3069 electron tube, operating at the global industry-standard 27.12MHz frequency. The high Q-value oscillation tube design ensures stable and reliable output, which is perfectly suitable for welding thermoplastic materials such as PVC, TPU, and PU. The weld strength is close to the base material itself, with excellent sealing and tear resistance.
2. Dual Pedal Drive with Dual-Station Alternating Operation
The machine adopts a dual foot-operated design with pre-set programs and mechanical interlocks, enabling dual-station alternating operation with alternating head conversion. Foot-operated operation is simple and labor-saving, allowing flexible switching between stations according to product needs, greatly improving production efficiency. Compared with single-station equipment, production capacity is nearly doubled, while reducing equipment procurement costs for higher cost performance.
3. High-Precision Temperature Control (±2.5℃)
The machine is equipped with a high-precision temperature control system, with a temperature tolerance range of ±2.5℃. It can accurately adjust the welding temperature, effectively avoiding material overheating deformation or weak welds caused by insufficient temperature, especially suitable for processing temperature-sensitive stationery packaging, automotive interior parts, and thin PVC products.
4. Multi-Mode Pressure for Different Product Needs
The machine supports multiple pressure modes including pneumatic, hydraulic, and combined pneumatic-oil pressure. The maximum pressure can reach 5T, with cutting pressure adjustable from 350KGS to 5T. It can flexibly adjust the pressure according to material and thickness, adapting to various process requirements such as soft rubber welding, thick material welding, and synchronous cutting.
5. High-Sensitivity 5557 Anti-Flash Protection System
A standard high-sensitivity 5557 anti-flash protection system instantly cuts off high-frequency output when abnormal sparking occurs, effectively protecting the welding mold and internal electronic components, reducing production waste, extending the service life of the equipment, and lowering mold maintenance costs.
6. Safety & Operator-Friendly Design
The machine adopts foot-operated drive, so hands do not need to directly contact the welding head, avoiding safety risks caused by misoperation. The integrated frame design ensures stable operation without shaking, with a low operation threshold that allows new employees to get started quickly, adapting to small-batch and multi-category production scenarios.
7. Full Non-Standard Customization + ODM/OEM Support
The HR-10KW-TA supports comprehensive non-standard customization, including electrode size, pressure configuration, station layout, temperature range, etc., which can be customized according to customer product requirements. ODM and OEM services are also available to adapt to personalized production scenarios in different industries.
Suitable Applications & Compatible Materials
The HR-10KW-TA is designed for high-frequency heat sealing of the following small/medium-sized PVC/TPU products:
Stationery products: photo albums, business card holders, mouse pads, ID card holders, notebook covers
Automotive interiors: steering wheel covers, car cushions, backrests, floor mats, PVC foot mats
Carpet/mat industry: door mats, anti-slip mats, advertising carpets, bathroom anti-slip mats
Inflatable products: life jackets, drifting boats, inflatable toys, inflatable pools, water bags
Other PVC/TPU/PU-based soft rubber welding, plastic welding, gift packaging processes
Main Technical Specifications
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Model: HR-10KW-TA
HF Output Power: 10KW
Electron Tube: E3069
HF Frequency: 27.12MHz
Power Supply: AC 380V / 50Hz / 3-Phase (Customizable)
Input Power: 18KVA
Max. Pressure: 5T (Cutting Pressure 350KGS-5T Adjustable)
Press Mode: Foot Pedal Operated (Optional Pneumatic/Hydraulic/Combined)
Max. Electrode Gap: 60mm
Electrode Moving Range: 160mm
Upper Electrode Size: 120*290mm
Temperature Range: 30℃ - 200℃ Adjustable (±2.5℃ Precision)
Productivity: 3000~4000 CTT/8h
Machine Size: L1720×W1200×H1700mm
Remarks: Customized, ODM & OEM Accepted; Specifications subject to change without notice for improvement
Frequently Asked Questions
What materials is the HR-10KW-TA suitable for welding?
The HR-10KW-TA is mainly used for welding small/medium-sized products made of PVC, TPU, PU and other thermoplastic materials, such as stationery gifts, automotive interiors, inflatable products, carpet mats, etc. It is not suitable for non-thermoplastic materials such as metal and glass.
What are the advantages of the dual pedal design?
Dual-station alternating operation nearly doubles production capacity compared with single-station equipment, while foot-operated operation is flexible, adapting to small-batch and multi-category production scenarios with higher cost performance, suitable for multi-specification product production needs.
Does the machine support synchronous cutting processes?
Yes, the machine can be customized with cutting pressure to complete welding and cutting in one step, adapting to synchronous cutting process requirements such as blister packaging and gift packaging.
What safety features does the machine have?
The machine is standard equipped with a high-sensitivity 5557 anti-flash protection system, overload protection, and emergency stop protection. The foot-operated design avoids hand misoperation risks. All our machines are CE-certified and comply with international safety standards.
What after-sales support do you provide?
We provide a 1-year warranty for all our machines, as well as lifetime technical support. Our engineering team can provide remote troubleshooting and on-site installation and training services worldwide. Most inquiries are responded to within 24 hours.
Contact HIPOWER for a Custom Welding Solution
Whether you need a standard HR-10KW-TA model or a fully customized high-frequency welding equipment for your small/medium-sized products, our experienced engineering team is ready to help you find the perfect solution for your production needs.
▶ Request a Free Quote
▶ Get Free Technical Consultation
▶ Download Product Catalogue
Contact Information:
Email: hipower9@hi-pwr.com
WhatsApp: +86-135-9014-6525
Tel: +86-769-86003636 ext. 812
About DONGGUAN HIPOWER LTD
DONGGUAN HIPOWER LTD, established in 1999, is a leading manufacturer of high-frequency welding equipment based in Dongguan, Guangdong, China. Specializing in industrial high-frequency heat sealing machines, ultrasonic welders and custom welding solutions, HIPOWER serves customers across more than 60 countries and regions.
All our products are CE-certified and manufactured to strict quality standards. We are committed to providing high-quality, reliable, and cost-effective welding equipment to help our customers improve production efficiency and reduce costs.
