Author: Li Gong, Senior Application Engineer, DONGGUAN HIPOWER LTD Published: Sep 18,2026 | Updated: Sep 18,2026 HIPOWER has specialized in HF welding equipment for over 27 years, delivering customized pedal-operated HF welding solutions for stationery, home goods, automotive interior and inflatable product factories worldwide.

HIPOWER HR-10KW-TA Double Head Pedal HF Welding Machine: Multi-Scene Pedal-Operated Solution for Efficient Plastic Welding

Manufacturers of small and medium plastic products such as stationery gifts, home door mats, automotive interior parts and inflatable products face common challenges with traditional single-head pedal HF machines. Single-station operation causes long loading/unloading waiting time and low productivity. Uneven manual pressure leads to inconsistent welding depth, cold joints, peeling, scorching and high reject rates. Single press mode cannot adapt to materials of different thicknesses. Automated double-head machines have high capital cost for small factories, and standard models can hardly balance cost and efficiency.

DONGGUAN HIPOWER LTD (formerly Shenzhen Rili Machinery Factory, founded in 1999) launches HR-10KW-TA double head pedal operated pneumatic HF welding machine. It adopts dual-head pedal control with pre-programmed mechanical interlock for alternate station operation. Equipped with high-Q oscillation tube and high-precision temperature control, it offers optional pneumatic, pneumatic-hydraulic and full hydraulic press modes with adjustable cutting force from 350KGS to 5T. Widely applicable to stationery, home goods, automotive interior and inflatable product welding, it delivers reliable quality while controlling equipment investment cost, with full non-standard customization available.

Core Technical Features of HR-10KW-TA

1. Stable 10KW High-Q Oscillation Tube for Multi-Material Adaptability

Equipped with 10KW HF power and premium E3069 electron tube running on 27.12MHz industrial frequency, the high-Q oscillation circuit delivers smooth and balanced output. Optimized for PVC, TPU and PU thermoplastic fabrics, it creates firm, tear-resistant and waterproof weld seams. Both thin stationery products and thick automotive interior fabrics can be processed stably to meet welding quality requirements of different industries.

2. Dual-Head Pedal Drive, Alternate Stations for Higher Productivity

Dual-head pedal control with pre-programmed mechanical interlock enables alternate cycle operation of left and right stations. Operators load parts on one side while welding on the other, nearly doubling productivity compared with single-head pedal machines. Pedal operation requires no hand pressure on welding head, with low skill barrier. New workers can start production quickly after simple training, ideal for small and medium factories.

3. Optional Press Modes with Wide Pressure Range

Three press options are available: pneumatic, pneumatic-hydraulic combined and full hydraulic. Customers can select the best solution based on process and material thickness. Standard clamping force is 350KGS, and cutting force is customizable from 350KGS to 5T. It performs both simple heat sealing and synchronous welding & cutting, enabling one machine for more processing demands.

4. ±2.5℃ Precise Temperature Control for Consistent Quality

Precision temperature control system is steplessly adjustable from 30℃ to 200℃ with tolerance within ±2.5℃. Accurate temperature control effectively avoids whitening, scorching and cold joints on thin materials, ensuring consistent finished product quality for albums, soft pads and small inflatable bags in mass production.

5. 557 High-Sensitivity Anti-Flash Protection with Imported Components

Standard high-sensitivity 557 instant anti-spark system cuts HF power within milliseconds upon flash occurrence, effectively protecting welding moulds and internal core components. The machine is assembled with high-quality imported electronic components for stable performance and low failure rate, extending service life and reducing maintenance cost.

6. Full Customization & Complete ODM/OEM Support

Electrode size, worktable dimension, pressure rating and pedal structure can all be customized. We design dedicated fixtures, special welding heads and multi-station expansion structures according to customer products. Private-label ODM & OEM service is available to build exclusive pedal HF welding production lines matching customer process and workshop layout.

Wide Application Scenarios: Universal Welder for Multi-Industry Plastic Welding

With its dual-head pedal structure and wide pressure adaptability, HR-10KW-TA fits five categories and dozens of plastic welding scenarios:

1. Stationery, Gift & Printing Products

Suitable for HF pressing, welding and embossing of albums, name cards, mouse pads, bookmarks, gift cards, badges and key chains. Dual alternate operation delivers high efficiency. Precise temperature control prevents scorching and protects printed patterns for fine appearance, ideal for mass production of stationery and gift products.

2. Carpet, Door Mat & Home Goods

Processes PVC door mats, dust-proof mats, bathroom anti-slip mats, floor mats, shower curtains, waterproof water bags and storage bags. Uniform pressure delivers firm waterproof seals, clear embossing patterns and no peeling edges, meeting performance requirements of household daily goods.

3. Automotive Interior Small Parts

Fits welding forming of car steering wheel covers, seat cushions, back pads, armrest pads, dust covers, gear shift covers and small sun visors. Adjustable pressure modes adapt to leather and composite fabrics of different thicknesses with firm bonding, meeting durability requirements of automotive interior parts.

4. Inflatable Products

Specialized for welding and sealing of small inflatable products such as life jackets, drifting boats, air mattresses, inflatable toys, air bags and swimming rings. HF fusion delivers excellent air tightness and high seam strength without air leakage or cracking, ensuring safety of inflatable products.

5. Other Small Plastic Parts

Applied to welding, embossing, sealing and hot forming of various small PVC/TPU/PU plastic products, such as plastic packaging bags, hardware tool covers, electronic plastic sleeves and accessory packaging, with flexible and wide applications.

Main Technical Specifications

Model: HR-10KW-TA HF Output Power:10KW (4KW~10KW power customization available) Electron Tube:E3069 HF Frequency:27.12MHz Power Supply:AC 380V / 50Hz 3-Phase, voltage customizable for export Input Power:18KVA Max. Clamp Pressure:350KGS (cutting force customizable 350KGS~5T) Press Mode: Standard pedal pneumatic, pneumatic-hydraulic / full hydraulic optional Max. Electrode Gap:160mm-200mm Electrode Moving Range:60mm Standard Upper Electrode Size:200300mm (size & shape fully customizable) Standard Lower Electrode Size:350700mm (worktable size customizable) Temperature Range:30℃ ~ 200℃ adjustable, ±2.5℃ accuracy Productivity:3000-4000 pcs/8h (subject to material & product size) Overall Machine Size: L1720W1200H1700mm Remarks: Full machine customization acceptable, ODM & OEM supported; specifications subject to technical upgrade without prior notice.

Frequently Asked Questions

Can both heads of HR-10KW-TA work simultaneously?

This machine adopts pre-programmed alternate operation with mechanical interlock. Two stations work in turn: one welds while the other allows loading/unloading. It greatly improves overall productivity without excessive cost increase while ensuring operational safety.

Can it cut thick materials with sufficient pressure?

Custom upgrade is available. Cutting force can be adjusted from 350KGS to 5T. Pneumatic-hydraulic or full hydraulic upgrade is also available for thick material pressing and synchronous welding-cutting processes requiring higher pressure.

Is pedal operation tiring? Is it easy for new workers?

Pedal control requires no hand pressure on the welding head for easy operation. With mechanical interlock and preset programs, workers only place parts and press the pedal. They can be on duty after simple training with low labor intensity.

Can we customize different welding head and worktable sizes?

Yes, electrodes and worktable can be customized to match actual product dimensions. Special fixtures can also be tailor-made for special-sized products.

What is the warranty policy for customized machines?

1-year full machine warranty plus lifelong remote technical support. Engineers offer on-site installation, commissioning and operator training. All technical inquiries get response within 24 hours.

Contact HIPOWER for Custom Welding Solution

Full series double-head pedal HF welders (4KW~10KW) support free material sample testing. Our engineers design tailored equipment based on product type, material, size and production capacity. ▶ Request Free Quotation ▶ Free Plastic Part Sample Test ▶ Download Machine Catalogue Contact Info: Email: hipower06@hi-pwr.com WhatsApp:+86-135-9014-6525 Tel:+86-0769-8600-3636 ext.812

About DONGGUAN HIPOWER LTD

DONGGUAN HIPOWER LTD, formerly Shenzhen Rili Machinery Factory founded in 1999, is a professional manufacturer integrating R&D, design, manufacturing, sales and technical service of HF and ultrasonic equipment. It obtained CE certification in 2008, with independent import & export rights and products exported to over 60 countries worldwide. The company focuses on automated plastic welding, fusing, cutting and heat sealing. Its product portfolio includes pedal HF machines, auto sliding welders, track-type membrane welders, automotive interior HF machines, blister packaging machines and cylinder forming machines. The HR-10KW-TA series highlights cost-effective multi-scenario non-standard customization, solving pain points of low efficiency, unstable quality and high equipment cost for small and medium factories. It helps stationery, home goods, automotive interior and inflatable product factories achieve cost reduction, efficiency improvement and flexible production.