HC‑2615Y Printed Cylinder & Conical‑Tube Ultrasonic Forming Machine, Custom Plastic Tube Welding Equipment

Author: Li Gong, Senior Application Engineer, DONGGUAN HIPOWER LTD

Published: Aug 05,2026 | Updated: Aug 05,2026

With 27‑year‑long experience in plastic cylinder‑packaging machinery, HIPOWER supplies customized ultrasonic forming production‑line solutions for gift‑box, toy, stationery, fishing‑gear and umbrella‑packaging factories all‑over the world.

HIPOWER HC‑2615Y Printed Cylinder & Conical‑Tube Ultrasonic Forming Machine: Glue‑Free Welding Solution For Flexible Multi‑Shape Tube Manufacturing

Transparent printed straight tubes and tapered conical tubes are widely adopted for gifts, playthings, pen containers and fishing‑accessory packages. Conventional ultrasonic tube‑making machines suffer feeding inaccuracy, welding bubbles, surface scratches and frequent‑mold‑replacement when adjusting tube sizes. Special tapered or odd‑shaped tubes are hard to produce on standard‑grade machinery. To tackle these manufacturing bottlenecks, DONGGUAN HIPOWER LTD launches HC‑2615Y ultrasonic sheet forming equipment. It adopts servo‑driven feeding and plasma surface activation, auto‑frequency‑tuning and supports both straight and tapered tube production. Mass‑production stability and flexible product switching are guaranteed, alongside comprehensive non‑standard customization service.

Core Technical Features of HC‑2615Y

Servo‑Driven Feeding Plus Plasma Activation Creates Flawless Weld Seams

High‑precision servo motor transports raw plastic sheets, and plasma gun activates the welding zone on sheet surface. The ultrasonic joint becomes tight, bubble‑free and scratch‑free. Printed patterns on colored plastic sheets will not fade under welding heat, satisfying high‑end gift‑packaging requirements.

Adjustable Tube Dimensions Without Replacing Molds, Custom‑Built Odd Conical Tubes

Operators modify setting parameters on the touch‑screen to manufacture straight‑cylinder tubes of different diameters and heights, no mold replacement required. The upgraded HC‑2615Y‑Special version handles both straight cylinders and tapered conical tubes. We tailor‑make machine travel distance, mechanical framework and control software for eccentric tubes, ultra‑long tubes and miniature small‑size cylinders.

Automatic Frequency Tuning Eliminates Manual Adjustment Work

The ultrasonic generator searches and locks the optimal working frequency automatically upon startup. Real‑time frequency monitoring sends out early‑warning alerts once abnormal fluctuation appears. It protects the ultrasonic generator and lowers operator skill requirements.

Multi‑Layer Intelligent Protection Supports Non‑Stop Heavy‑Duty Operation

Built‑in sensors keep track of power load, working temperature, frequency deviation, horn abrasion and electric‑current condition. The protective system will trigger alarms and cut‑off risky operation to save core spare‑parts, enabling round‑the‑clock workshop operation.

Anti‑Interference Digital Circuit & Fine‑Tunable HMI Control Panel

Imported anti‑interference processor ensures stable operation under complicated factory‑site disturbance. The PLC+HMI human‑machine panel allows 1‑percent‑step amplitude adjustment and wide‑range welding‑time setup. Multiple groups of process recipes can be saved and recalled with one‑click for fast product‑changeover.

Full Non‑Standard Customization & ODM/OEM Service

Tube diameter range, finished‑product height, sheet‑thickness adaption and welding‑horn travel are all customizable. Optional attachments include auto‑unloading manipulators, cutting‑off assemblies, multi‑station rotary tables and multi‑language touch screens. We accept private‑label ODM & OEM orders, and the machine can connect with printing and edge‑rolling machines for complete automated tube‑making production‑lines.

Suitable Applications & Compatible Raw‑Materials

Available finished‑products: gift cylinder boxes, toy transparent packages, stationery tubes, fishing‑tool sleeves, umbrella outer‑packaging and special‑shaped tapered containers

Workable raw‑materials: PVC, PP, APET, PET‑G and all ultrasonic‑weldable plastic sheets

Available processes: sheet feeding, plasma surface treatment, ultrasonic bonding and special‑shape tube forming

Main Technical Specifications

Model: HC‑2615Y

Ultrasonic‑output Power: 2600W

Operating Ultrasonic‑Frequency:15KHZ

Power‑supply: single‑phase AC220V / 50HZ, export‑oriented voltage customization available

Machinable tube diameter: 20mm‑200mm, expandable by non‑standard modification

Machinable tube height:15mm‑300mm, extended height is customizable

Acceptable sheet thickness:0.17mm‑0.5mm, adaptable for ultra‑thin or heavy‑gauge plastic sheets

Normal hourly‑output: 500‑1000 pieces, subject to tube dimension and material property

Working air‑pressure:0.1‑0.7MPa

Welding‑horn travel:70mm, customizable

Auto‑tuning ultrasonic generator, slider‑type manual welding‑gap adjustment. HC‑2615Y‑Special works for cylinders and cones. Manual‑control HY‑180‑C suits small‑batch trial‑run.

Overall machine dimension depends on the official quotation drawing

Remarks: Full machine customization acceptable, ODM & OEM supported; specifications subject to technical upgrade without prior notice.

FAQ

Is HC‑2615Y capable of manufacturing custom‑taper conical tubes?

Yes. The special‑grade variant supports tapered‑tube production. We modify mechanical hardware and control code for eccentric, large‑mouth and other irregular conical containers.

How to prevent scorching and whitening when welding PET‑G eco‑friendly sheets?

The plasma pre‑treatment unit and adjustable‑amplitude ultrasonic system prevent sheet burning. Custom‑made welding horns and welding recipes are available for hard‑to‑weld eco plastic.

Do operators need to swap molds for different‑size cylinders?

Standard‑spec equipment achieves dimension adjustment merely by modifying touch‑screen parameters, saving mold‑replacement downtime.

Can we install robotic unloaders for fully‑automatic pipeline‑style operation?

Automatic loading‑and‑unloading manipulators and conveyor accessories are customizable. This unit can link to tube‑edge‑rolling machines for integrated workflow.

What is the customized‑machine warranty policy?

One‑year whole‑machine warranty plus lifetime remote technical assistance. Our field engineers complete on‑site installation, commissioning and operator training. All technical inquiries get a reply within 24 hours.

Contact HIPOWER For Custom Tube‑Forming Solution

The full HC‑2615Y, HC‑2615Y‑Special and HY‑180‑C ultrasonic tube‑former series support free sheet sample testing. Our engineers design dedicated machinery according to tube shape, plastic material and hourly‑capacity requirement.

▶ Request Free Quotation ▶ Free Plastic‑Sheet Sample‑Welding Test ▶ Download Machine Catalogue

Contact Info:

Email: hipower06@hi‑pwr.com

WhatsApp:+86‑135‑9014‑6525

Tel:+86‑0769‑8600‑3636 ext.812

About DONGGUAN HIPOWER LTD

Established in 1999 in Dongguan China, HIPOWER specializes in ultrasonic and high‑frequency automated welding equipment with 27‑year‑long R&D history. Our catalogue includes ultrasonic cylinder formers, rotary blister‑pack machines, car‑mat HF welders and tarpaulin heat sealers. CE‑certified machines are exported to over 60 nations. The HC‑2615Y series features plasma pre‑processing and comprehensive non‑standard customization, solving common troubles such as defective weld seams, slow model‑changing and hard‑to‑fabricate tapered tubes. We assist international packaging‑manufacturers to carry‑out glue‑free eco‑friendly cylinder‑tube flexible‑automated mass‑production.