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Views: 0 Author: Site Editor Publish Time: 2026-10-21 Origin: Site
Author: Li Gong, Senior Application Engineer, DONGGUAN HIPOWER LTD Published: Sep 28,2026 | Updated: Sep 28,2026 HIPOWER has specialized in industrial ultrasonic welding equipment for over 27 years, delivering customized rotary automated plastic welding solutions for electronics, automotive, consumer goods and medical industries worldwide.
Manufacturers producing ABS, PC, PP, acrylic and other thermoplastic parts face common challenges with traditional joining processes. Gluing delivers low strength, contains solvents and ages easily. Screw assembly has low efficiency, poor sealing and uneven appearance. Ordinary single-station ultrasonic machines require manual loading/unloading with low productivity, and demand skilled operators for manual frequency tuning with slow changeover. Inadequate fault protection leads to frequent horn and circuit damage and unstable mass production.
To solve these pain points, DONGGUAN HIPOWER LTD launches HC-2615 multi-in-one automatic ultrasonic plastic welding machine. It adopts a 6-station automatic rotary table, integrating automatic loading, welding and finished part unloading. Equipped with high-performance anti-interference microprocessor, auto frequency tuning, stepless amplitude with 1% step and multiple intelligent fault protections. It replaces traditional gluing and screw fastening, and is suitable for automated mass production of various thermoplastic parts, with full non-standard customization available.
The 6-station automatic rotating worktable realizes full automation of auto loading, welding and finished part unloading. The rotary table cycles with staggered station operation. Operators only refill materials, while the machine completes positioning, welding and discharging automatically. Compared with single-station manual loading/unloading models, productivity is greatly improved with less labor, ideal for high-volume continuous production of plastic parts.
Built-in auto-tuning system automatically tracks and locks optimal working frequency after power-on, detects and corrects frequency deviation in real time. No manual frequency tuning is required. It quickly adapts after changing products or molds, greatly reducing operator skill requirements and changeover time for higher continuous productivity.
Ultrasonic amplitude is steplessly adjustable from 0 to 100% with precise 1% increments. It precisely matches energy output for plastics of different melting points and thicknesses such as ABS, PC, acrylic and PP: thin parts avoid burn-through and flash, while thick parts achieve deep molecular fusion with high strength and consistency, suitable for multi-category plastic processing.
Built-in intelligent protection system triggers audible and visual alarm automatically in case of power overload, over-temperature, excessive frequency deviation, horn damage and over-current. It effectively protects the ultrasonic generator and horn. Imported high-performance anti-interference processor and digital intelligent chip ensure strong anti-interference and stable operation in complex workshop conditions with low failure rate and long service life.
Air-cooled horn maintains low temperature rise during long continuous operation with stable performance. Horn gap is manually adjusted via slider + hard track screw with precise adjustment and firm locking, suitable for workpieces of different heights. It is suitable for multi-shift mass production in factories.
Station quantity, ultrasonic power, horn size & stroke, fixtures and automation level can all be customized. We design dedicated horns and positioning fixtures according to product structure, and upgrade to connect with automatic production lines. Private-label ODM & OEM service is available to meet customized production demands of different industries.
With 6-station automation and stable reliable performance, HC-2615 is widely used in five major industries and dozens of plastic welding scenarios:
Suitable for automated welding of ABS/PC plastic parts such as chargers, power adapters, switches & sockets, earphone housings, USB drives, power banks, small home appliance housings and meter shells. Replacing screws and gluing, it delivers high strength, good sealing and smooth appearance, meeting insulation, dust-proof and appearance requirements for mass production.
Fits automotive interior parts, lamp components, instrument housings, air vents, bumper trims, door plastic parts, wire harness clips and filters. Welded structures resist vibration and temperature extremes with high joint strength, adapting to complex vehicle conditions and improving assembly efficiency and reliability.
Processes PP/PE food containers, cosmetic packaging, stationery, toy plastic parts, acrylic crafts, storage boxes and bottle caps. Ultrasonic welding is glue-free and chemical-free, meeting food-contact packaging hygiene requirements with neat appearance.
Suitable for medical plastic parts, filters, infusion set components, medical consumable housings, test cards and filtration equipment. The clean welding process with no additives meets hygienic standards of medical and food-related industries with high consistency in mass production.
Applied to automated welding of pens, stationery sets, educational toys, plastic toys, building blocks and stationery accessories. The 6-station rotary table delivers high efficiency, suitable for multi-variety and high-volume orders in stationery and toy industries.
Model: HC-2615 Ultrasonic Output Power: 2600W Operating Frequency: 15KHZ Station Structure: Standard 6-station automatic rotary table, customizable station quantity Control Type: Touch screen Amplitude Adjustment: 0~100% stepless, 1% step Welding Time: 0.01~9.99S adjustable Power Supply: Single-phase AC220V / 50Hz, customizable by region Working Air Pressure: 0.1~0.7Mpa Standard Welding Area: 150mm Horn Stroke: 75mm Horn Cooling: Air cooling Ultrasonic Generator: Auto-tuning type Horn Gap Adjustment: Slider + hard track manual screw adjustment Remarks: Full machine customization acceptable, ODM & OEM supported; specifications subject to technical upgrade without prior notice.
The 6-station automatic rotary table realizes integrated auto loading, welding and unloading. Operators only refill materials. Overall productivity can be more than doubled compared with single-station manual machines, depending on product size and welding time.
Built-in auto-tuning automatically tracks optimal frequency after mold or product change. No manual re-tuning is required for easy operation and fast changeover.
Built-in intelligent protection triggers automatic audible and visual alarm for power overload, over-temperature, frequency abnormality, horn failure and over-current, protecting core components and reducing damage risk.
Yes, station quantity is customizable. 4-station, 6-station and 8-station rotary structures are available to match different production rhythms.
1-year full machine warranty plus lifelong remote technical support. Engineers offer on-site installation, commissioning and operator training. All technical inquiries get response within 24 hours.
Full series rotary automatic ultrasonic welders (1500W~4200W) support free material sample testing. Our engineers design tailored equipment based on material, structure and production capacity. ▶ Request Free Quotation ▶ Free Plastic Part Sample Test ▶ Download Machine Catalogue Contact Info: Email: hipower06@hi-pwr.com WhatsApp:+86-135-9014-6525 Tel:+86-0769-8600-3636 ext.812
DONGGUAN HIPOWER LTD, formerly Shenzhen Rili Machinery Factory founded in 1999, is a professional ultrasonic & HF equipment manufacturer integrating R&D, design, manufacturing, sales and technical service. It obtained CE certification in 2008, with independent import & export rights and products exported to over 60 countries worldwide. The company focuses on automated plastic welding, fusing, cutting and heat sealing. Its product portfolio includes rotary ultrasonic welders, standard ultrasonic machines, HF welding machines, synchronous weld-cut machines, track-type membrane welders, automotive interior machines, blister packaging machines and cylinder forming machines. The HC-2615 series highlights automated mass-production non-standard customization, solving industry pain points such as low efficiency, poor strength and non-environmental traditional joining processes, as well as low productivity and difficult tuning of ordinary single-station ultrasonic machines. It helps electronics, automotive and consumer goods factories achieve efficient, eco-friendly and automated plastic welding mass production.
